• Super helix seal (seal with one-way two-step screw)

Seals, including oil seals, have undergone a great development in recent years and are totally unlike the original product. PTFE has taken over the oil seals market for modern engines mainly because traditional oil seals started causing more and more problems. Such as evaporation of chemical plasticisers from the elastomeric material, which eventually caused engine oil leakage. Now, the focus is more on durability and frequency of servicing.

Oil Seals Enable Your Equipment to Operate Efficiently

Under the action of the skeleton oil seal, the rigidity of the oil film just makes the oil film and the air contact end form a crescent surface, which prevents the leakage of the working medium and realizes the sealing of the rotating shaft. The sealing ability of the oil seal depends on the thickness of the oil film on the sealing surface. If the thickness is too large, the oil seal will leak; if the thickness is too small, dry friction may occur, causing the oil seal and shaft to wear; if there is no oil film between the sealing lip and the shaft, it is easy to cause heat and wear. . Therefore, when installing, it is necessary to apply some oil on the sealing ring, and at the same time ensure that the skeleton oil seal is perpendicular to the axis line. If it is not perpendicular, the sealing lip of the oil seal will drain the lubricating oil from the shaft, which will also lead to excessive sealing of the lip. wear. During operation, the lubricant in the casing seeps out a little, so that it is ideal to form an oil film on the sealing surface.

A piston oil seal, also known as a piston seal ring, is a critical component in an internal combustion engine. It plays a crucial role in preventing oil leakage from the piston and ensuring efficient engine operation.

The perfect solution to this is to always use an oil seal that fits properly; the right size of the seal should be used. And in other cases, backup devices should be used to avoid the buildup of clearance gaps within the mating edges.

Synthetic Rubber Oil Seals - Styrene Butadiene Rubber oil seals, or just SBR oil seals, offer strong resistance to abrasions and lesions, making them an ideal seal for fast-moving machinery. With the ability to withstand extreme temperatures with its heat-aging qualities, they can be used in outdoor components. They are also seen as more cost-effective oil seals than natural rubber.

The seal shown in Fig. 14.2 is a relatively simple design; most automotive seals are more complex. Dust lips are often used to keep outside contaminants away from the oil lip seals; such seals thus have undercuts that make demolding more difficult. Fluoroelastomer compounds used for such undercut shapes must have reasonably high elongation at break at molding temperatures to avoid tearing the part during demolding. The metal insert is often U-shaped, and stock may be molded to form a thin layer over the outside of the insert. Since both compression and injection molding methods are used, suppliers of fluoroelastomers for shaft-seal applications often must provide different versions of the same polymer composition-medium to high viscosity for compression molding, and low to medium viscosity for injection molding. Different precompounds may be necessary to accommodate relatively long compression-molding times at low temperature and very short injection-molding times at high temperature.

The allowable total eccentricity is the maximum total eccentricity at which the sealing edge can accommodate shaft rotation and retain adequate sealing performance. The oil seal's allowable total eccentricity is affected by the design of the oil seal, the accuracy of the shaft, and the operating conditions.

Figure 4.4. Scanning electron microscope (SEM) image of the surface quenched for (A) uncured rubber and (B) transmission electron microscope (TEM) image for cured rubber [64].