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Polyvinyl Butyral Resin (PVB) is a solvent Resin synthesized by the acetal reaction of Polyvinyl Alcohol (PVA) and butyraldehyde in contact with coal.

Because Pvb Resin itself contains a lot of hydroxyl groups, it can bridge with some thermosetting resins to improve the properties of chemicals and film hardness.

Because PVB resin has the above excellent characteristics, it is widely used in adhesive safety glass intermediate film of automobile and building, rust cutting primer, baking paint, wood paint, printing ink, adhesive of electronic ceramics and printed circuit board, adhesive between metal and metal, between metal and plastic, modifier of hot-melt adhesive, iron dimension waterproof processing of textile, etc. A variety of new industrial applications are also continuously developed and applied.

The general characteristics of PVB are as follows:

The appearance of polyvinyl butyral (PVB) resin is white spherical porous particles or powder, and its specific gravity is 1:1; However, the filling density is only 0.20 ~ 0.35g/ml.

Thermal properties

The glass transfer temperature (TG) of polyvinyl butyral (PVB) resin ranges from 50 ℃ of low degree of recombination to 90 ℃ of high degree of recombination; The glass transfer temperature can also be adjusted by adding an appropriate amount of Plasticizer to reduce it below 10 ℃.

Mechanical properties

The coating of polyvinyl butyral (PVB) resin has good water resistance, water resistance and oil resistance (it is resistant to aliphatic, mineral, animal and vegetable oils, but not to sesame oil). PVB is widely used in printing inks and coatings because it contains high hydroxyl groups and has good dispersibility to pigments.

In addition, its chemical structure contains both hydrophobic acetal and acetic ACID groups and hydrophilic hydroxyl groups, so PVB has good adhesion to glass, metal, plastic, leather and wood.

Chemical reaction

Any chemical that can react with secondary alcohol will also react with PVB. Therefore, in many applications of PVB, it is often used with thermosetting resin to bridge and harden with the hydroxyl group of PVB, so as to achieve the characteristics of chemical resistance, solvent resistance and water resistance.

Of course, films with different characteristics (such as hardness, toughness, impact resistance, etc.) can be prepared according to different types of thermosetting resin and different mixing ratio with PVB.

Safety properties

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A great number of other brands with fancy names have gone out of the German market, because of some defects in the processes of manufacture. The English exporters, as a rule, offer three or four grades of lithopone, the lowest priced consisting of about 12 per cent zinc sulphide, the best varying between 30 and 32 per cent zinc sulphide. A white pigment of this composition containing more than 32 per cent zinc sulphide does not work well in oil as a paint, although in the oilcloth and shade cloth industries an article containing as high as 45 per cent zinc sulphide has been used apparently with success. Carefully prepared lithopone, containing 30 to 32 per cent sulphide of zinc with not over 1.5 per cent zinc oxide, the balance being barium sulphate, is a white powder almost equal to the best grades of French process zinc oxide in whiteness and holds a medium position in specific gravity between white lead and zinc oxide. Its oil absorption is also fairly well in the middle between the two white pigments mentioned, lead carbonate requiring 9 per cent of oil, zinc oxide on an average 17 per cent and lithopone 13 per cent to form a stiff paste. There is one advantage in the manipulation of lithopone in oil over both white lead and zinc oxide, it is more readily mis-cible than either of these, for some purposes requiring no mill grinding at all, simply thorough mixing with the oil. However, when lithopone has not been furnaced up to the required time, it will require a much greater percentage of oil for grinding and more thinners for spreading than the normal pigment. Pigment of that character is not well adapted for use in the manufacture of paints, as it lacks in body and color resisting properties and does not work well under the brush. In those industries, where the paint can be applied with machinery, as in shade cloth making, etc., it appears to be preferred, because of these very defects. As this sort of lithopone, ground in linseed oil in paste form, is thinned for application to the cloth with benzine only, and on account of its greater tendency to thicken, requires more of this comparatively cheap thinning medium, it is preferred by most of the manufacturers of machine painted shade cloth. Another point considered by them is that it does not require as much coloring matter to tint the white paste to the required standard depth as would be the case if the lithopone were of the standard required for the making of paint or enamels. On the other hand, the lithopone preferred by the shade cloth trade would prove a failure in the manufacture of oil paints and much more so, when used as a pigment in the so-called enamel or varnish paints. Every paint manufacturer knows, or should know, that a pigment containing hygroscopic moisture does not work well with oil and driers in a paint and that with varnish especially it is very susceptible to livering on standing and to becoming puffed to such an extent as to make it unworkable under the brush. While the process of making lithopone is not very difficult or complicated, the success of obtaining a first class product depends to a great extent on the purity of the material used. Foreign substances in these are readily eliminated by careful manipulation, which, however, requires thorough knowledge and great care, as otherwise the result will be a failure, rendering a product of bad color and lack of covering power.

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{随机栏目} 2025-08-15 23:44 2127